3-Hydroxy-4-quinolones can be prepared in 5 min at 220oC under continuous flow-through conditions. The reaction is readily scalable.

Many useful reactions in chemical synthesis can be considerably accelerated when run at high temperature under microwave-assisted conditions. However, for scale-up the need to empty and refill conventional batch microwave vessels coupled with repetitive heating up and cooling down cycles is both inconvenient and decreases throughput. In this Application Note we describe the continuous flow synthesis of 2-methylbenzimidazole which can be achieved more conveniently in 30 seconds at 200oC under continuous flow-through conditions in the FlowSyn.

Nitration is an important synthetic procedure that is often difficult to control. Under continuous flow-through conditions, however, exotherms are typically well controlled and nitration can be safely performed on a large scale.

Electrophilic bromination is a rapid and exothermic reaction that can be difficult to control to prevent bis-bromination in batch. Both temperature and mixing can be well controlled using a mixer chip in flow, leading to a highly reproducible outcome.

Transfer hydrogenation is a synthetically useful technique that enables hydrogenation to be effected without the need for hydrogen gas. Under superheated conditions in the flow reactor, a benign solvent such as ethanol may be used at high temperature, and is easily removed by evaporation at the end of the reaction.

The Suzuki-Miyaura cross-coupling reaction is widely used in synthesis for the preparation of biaryls. However, under homogeneous batch conditions the need to remove the metal catalyst can make product purification difficult. This difficulty can largely be circumvented by operating in a continuous flow-through regime using an immobilised source of palladium.

Flow-through conditions afford a high degree of control over reaction parameters. It is frequently possible to perform selective reactions by optimisation of flow conditions. An example follows in which selective reduction of the nitro group can be reproducibly achieved simply by increasing the flow rate.

The Newman-Kwart rearrangement is a useful method for converting Ar-O to Ar-S bonds that can be further derivatised following basic hydrolysis of the S-thiocarbamate

The rate of the Fischer indole synthesis can be significantly increased by running at high temperature and pressure under conditions similar to those encounter in a batch microwave reactor.

Mark C. Bagley,* Vincenzo Fusillo, M. Caterina Lubinu. School of Chemistry, Main Building, Cardiff University, Park Place, Cardiff, CF10 3AT, UK

Catch-and-release is a powerful technique that can is well-suited to implementation in flow. In this Application Note a small set of S-alkyl thiobenzimidazolines is prepared as an illustration of this strategy.

Thomas Wirth* and Johan Brandt, School of Chemistry, Cardiff University, Park Place, Cardiff, CF10 3AT, UK

Thomas Wirth*, Johan Brandt, School of Chemistry, Cardiff University, Park Place, Cardiff, CF10 3AT, UK

Pressurised continuous flow reactors provide a convenient method for performing reactions with ammonia at elevated temperature. [Mark C. Bagley,* Vincenzo Fusillo, M. Caterina Lubinu. School of Chemistry, Main Building, Cardiff University, Park Place, Cardiff, CF10 3AT, UK]

Flow chemistry provides an intrinsically safer procedure for the Curtius rearrangement whereby the quantity of potentially explosive acyl azide intermediate is minimised through continuous processing to the stable final carbamate product.

Zyvox™ (Upjohn) was the first example of a new class of oxazolidinone antibiotics that are active against MRSA. In this example, the scale-up abilities of FlowSyn™ are demonstrated by performing the first step in a possible synthesis of this compound on a 100 g scale.

An alternative example to that given in Application Note 6 to afford a thio-heterocycle in high purity following in-line purification

Thiono-acylation followed by an in-line flow through purification is a convenient approach to thiobenzimidazolinones

Condensation chemistry can work well under flow-through conditions. Even when, as in this case, there is no provision for removal of the water.


Flow optimization was used to investigate the effects of temperature and residence time. Scale up of these conditions afforded 84% yield of the product with a throughput of 261g/day.

The Ester Hydrolysis reaction was optimized using various temperatures, reaction times and stoichiometry. The reaction was scaled up to provide 92% yield and 105g/day throughput.

Nucleophilic aromatic substitution works extremely well under continuous flow- through conditions
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